Precision metal tube bending operation on a CNC machine

CNC TUBE BENDING • PROCESS 01

CLR / 1D / Ø79

BFM • CNC tube bending and forming

Precision tube bending. Manufacturing you can verify.

CNC tube bending across Ø4.76–79 mm; tube and profile rolling for different diameters and sections, end forming, fixture development, welding and dimensional verification—integrated manufacturing for the automotive, defense and general industries.

Dataset / manufacturing infrastructureM–01 / bendingM–02 / inspectionScroll down

Manufacturing capabilities / process set

Our manufacturing strength.

P—00 / PROTOTYPING ACROSS ALL PRODUCTS

Prototyping is an integral part of how we collaborate, extending across the cutting, bending, forming, joining, machining and verification steps relevant to each product and project.

Design your own tube
01

CNC tube bending solutions

CNC-controlled bending for metal tubes with outside diameters from Ø4.76 to 79 mm.

For suitable applications, the minimum centerline bend radius is 1D (CLR = tube outside diameter). Feasibility is determined by technical review according to material, geometry and tooling conditions.View technical details
02

Tube end forming

We perform tube-end forming operations in-house for the connection and assembly requirements defined in the technical drawing.

Form, dimensions and process sequence are determined according to the part requirements.View technical details
03

Turning operations and production tools

Production of complementary parts on lathes, plus the design of project-specific dies, inspection fixtures and welding fixtures.

Production tools are also manufactured in-house.View technical details
04

Laser welding

We perform laser welding operations in-house according to part geometry and project requirements.

Process parameters are determined according to the material, joint geometry and technical requirements.View technical details
05

Oxy-fuel welding & brazing

We apply oxy-fuel welding and brazing methods in-house to join tube and metal components.

The method and process parameters are determined according to the material, joint geometry and technical requirements.View technical details
06

Tube and profile rolling

With our CNC-controlled three-roll machine, we can roll-bend tubes and profiles of different diameters, dimensions and sections to meet project-specific radii.

Feasible radii are determined by technical review based on material, section, wall thickness and machine capacity. Stainless steel, carbon steel, copper, aluminum and brass.View technical details
07

CNC fiber laser cutting

We perform sheet-metal cutting operations in-house on our CNC fiber laser cutting machine.

Programming and machine control with CypCut.View technical details

Hydraulic and eccentric press operations

We perform hydraulic and eccentric press operations in-house.

View technical details
09

Hose cutting, crimping and testing

We perform hose cutting, end-fitting crimping and testing in-house.

View technical details
01Ø4.76–79 mm

CNC tube bending diameter range

025 material groups

From steel to copper and aluminum

03Fork gauge + CMM

In-process inspection and dimensional verification

04End-to-end lot traceability

Barcode trace from raw material to dispatch

In-process inspection of a bent metal tube with a fork gauge
Tube process inspectionFork gauge + inspection fixture + Hexagon CMM

Quality & traceability

Measurable quality, traceable manufacturing.

We perform essential in-process checks on tube products with fork gauges and product-specific inspection fixtures, supported by dimensional verification on a Hexagon CMM. We use Geomagic Control X to compare 3D scan data with solid CAD models. We also maintain dedicated testing infrastructure for hose products.

  1. 01Material acceptance
  2. 02Production
  3. 03Inventory
  4. 04Dispatch

Barcode-based lot records enable backward and forward traceability, linking the customer order, product, quantity, due date, production status and delivery in one digital workflow.

Explore our quality approach

Engineering & digital infrastructure

Engineering connected to manufacturing.

Technical data preparation, manufacturability assessment and production tools work in direct connection with real shop-floor processes.

CAD / CAM

SOLIDWORKS + Siemens NX

CAD work and technical drawings are prepared in SOLIDWORKS; CAM programming is performed in Siemens NX.

MRP

Katana MRP

Connected tracking of planning, material requirements, purchasing, production orders, inventory and order processes.

OPS

In-house digital operations system

An AI-assisted lot, order, due-date and delivery workflow built on Google Workspace and integrated with Katana MRP.

Digital control screen on a production machine
CNC machines on the production floor
Technical dataPlanningProduction

Production processes / in-house manufacturing

Which processes can we perform for your part?

Explore CNC turning, laser welding, oxy-gas welding and brazing, alongside tube bending, cutting, end forming and complementary operations.

Capabilities and process imagesExplore the machine parkDesign your own tube
11process groups27equipment items11digital tools
P—01

Turning and machining

Components and production tooling
  • Universal turningUniversal lathe2 units
  • MillingUniversal milling machine2 units
P—02

Welding and brazing

Laser and oxy-gas welding
P—03

Tube bending

CNC bending and rolling
P—04

Tube cutting

Cutting and deburring
  • Band-saw tube cuttingAutomatic-feed band saw
  • Manual tube cuttingManual band saw
  • Circular-saw tube cuttingManual circular saw
  • DeburringDeburring equipment
P—05

End forming

Connection end preparation
  • Tube notchingTube notching machine2 units
P—06

Laser cutting

CNC fiber laser sheet cutting
P—07

Surface finishing

Surface preparation and annealing
  • Satin finishingSatin finishing machine
  • PolishingPolishing machine
  • Induction annealingInduction annealing system
  • BlastingSandblasting machine
P—08

Tube processing and drilling

Complementary operations
  • T-DRILL tube processingT-DRILL tube processing system
  • DrillingPillar drills
P—09

Rapid prototyping

Sample production with 3D printing
  • Prototyping with carbon 3D printingCarbon 3D printer1 unit
  • Prototyping with 3D printingStandard 3D printer1 unit
P—10

Press operations

Hydraulic and eccentric presses
  • Hydraulic pressingHydraulic press
  • Eccentric pressingEccentric press
P—11

Hose processing

Cutting and crimping
  • Hose cuttingHose cutting station
  • Hose crimpingHose crimping station

Software & digital infrastructure

A digital manufacturing ecosystem.

Software and systems that support the manufacturing flow—from planning and design to AI-assisted development, automation and network management.

MRPManufacturing management

Katana MRP

Production planning, material requirements, purchasing, production orders, inventory and order management.

OPSBusiness operations

Google Workspace

Business communication, document management and in-house digital operations infrastructure.

AUTOAutomation

Make

Cross-application workflows and operational automations.

CAD3D design

SOLIDWORKS

3D product design, technical drawings, die and fixture development.

CAMProduction programming

Siemens NX

CAM programming and preparation of manufacturing operations.

FINAccounting & finance

LUCA

Management of accounting and finance processes.

SYSSystem

Parallels

Cross-operating-system environments for engineering applications.

CAMLaser cutting

CypCut

CNC fiber laser cutting programming and machine control.

NETNetwork infrastructure

UniFi

We are gradually migrating our facility’s wired and wireless network infrastructure to the UniFi platform for centralized device monitoring and management.

Migration in progress
AIAI assistance

ChatGPT & OpenAI

AI assistance for content development, research, analysis, coding and improvement of in-house digital operations.

In active use
CAI3D quality inspection

Geomagic Control X

Comparison of 3D scan data with the CAD model and dimensional analysis.

Photo archive / real production

Selected views from our production floor.

Browse products, manufacturing processes and quality infrastructure by category. Every image can be enlarged.

94 selected records / CMS archive approved for publication
Product group

Products & industries

Different systems, one manufacturing discipline.

Each product family is assessed project by project against the technical drawing, material, quantity and verification requirements.

Design your own tube
Completed tube components
Hose systems with different fittings
Machined metal component
01Injector pipes
02Brake pipes
03Intercooler pipes
04Exhaust pipes
05Grab rails
06Engine protection bars
07Hose systems

Industry focus

AutomotiveDefenseGeneral industry

Manufacturing experience

Long-standing supply and project experience.

Beformet has gained supply or project experience with the organizations listed below through past and ongoing programs. Some of these collaborations continue today; brand names are shown solely to describe that experience.

BMCOtokarKarsanTEIGatesHemaJohnson ControlsDinexGroupe AtlanticEltesanMercan Endüstri

Company / three generations in tube bending

Craftsmanship rooted in experience, guided by today’s engineering discipline.

Beformet’s manufacturing heritage dates back to 1975, when the first generation began building expertise through two branches of the family. Founded in Bornova, İzmir in 2009, Beformet carries that experience forward today through advanced manufacturing technologies, a people-first culture and a disciplined approach to quality.

1975Manufacturing expertise across two family branches

A manufacturing culture developed through two separate branches led by Ali İhsan Kulpedin and Feridun Güventürk.

2009Beformet is established

The second-generation company founded by Erol Kulpedin in Bornova, İzmir.

TodayThird generation and digital transformation

A new era carrying the family’s manufacturing culture forward through digitalization, traceability and continuous improvement.

Metal tubes ready for processing in Beformet’s production area
İzmir • BornovaFocused on technology, know-how and quality

C—01 / CONTACT POINT

Contact us.

Call us, send an email or leave a message using the form. Get in touch with our team directly.

ADDRESS
Ümit Mahallesi, 7408 Sokak No:5, 35060 Bornova / İzmir
HOURS
Monday–Friday / 08:00–18:00
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